Smart Foundation Repair10-Year OPORD

SFR 10-Year OPORD · Deep Dive

The Math

Every growth plan is arithmetic underneath. These are the constants we hire, train, and expand by — and the leverage rule that keeps the company lean while it 10×'s.

M·1

The planning constants

UnitCarriesWhy
1 crew — leader + 2–3 members$25–40K/week (~$1.2–1.9M/yr)A well-run, well-supplied crew's honest production range; tightens as we benchmark real crews
1 Field Supervisor$7–8M revenue≈ 5 crews — enough span to coach daily, not just inspect
1 Project Manager — paired 1:1 with each Field Supervisor$7–8M revenueA relationship role: the PM's job is real phone conversations with customers. AI clears the admin; the human does the talking
1 sales pod — FSM + 4 reps$8M revenueThe FSM still sells (player-coach) while developing four; ≈ $1.6M per seller
1 Branch Manager / Presidentup to $25M revenueOne leader's real span with the system doing the coordination
M·2

Anatomy of a $25M branch

Run the constants forward and a full-size branch is a knowable thing — which is exactly what makes it replicable.

RoleCountDerivation
Branch President1$25M is one leader's span
Field Supervisors3–4$25M ÷ $7–8M
Crews~15–18$25M ÷ ~$1.5M/crew — in-house, subcontractor, or a blend by branch type
Sales pods~3 (3 FSMs + 12 reps)$25M ÷ $8M
Project Managers3–41:1 with Field Supervisors — the human voice on every project; AI handles the paperwork so their hours go to conversations
Branch admin≤1Collections, invoicing, reporting automated

$100MM = four of these. Fewer, bigger branches — each one a proven kit, each one led by a Branch President who climbed the ladder to run it.

M·3

Two kinds of branches

KC-style — craft branchTexas-style — scale branch
Install forceIn-house crews we hire and trainPrimarily subcontractor crews — vetted, insured, held to our standards
WhyComplex craft — pier & beam, basements — takes deep training and retentionBigger markets, simpler slab-dominant installs; capacity scales by onboarding proven subs, not by hiring
Field Supervisor's jobTraining, quality, safetyQuality control and subcontractor performance
Margin disciplineLabor efficiency, measured weeklyBid-first pricing — no work starts without approved pricing that protects the margin
Always in-houseEverythingA warranty/service crew — our promise stays ours
Spin-up speedSlower — training takes timeFaster — the growth engine for Texas expansion
M·4

The leverage doctrine — 10–100× every support role

The rule: people who sell, physically install, or carry the human relationship scale with revenue. Everyone else scales with software. Before any support role adds headcount, we prove the software path is exhausted — a breached workload target is a software gap, not a hiring trigger.

RoleIndustry normOur standardThe mechanism
Project Manager~1 per $2.5M1 per $7–8M (1:1 with FS)A relationship role — AI clears the admin (updates, portal, photo QA) so one PM covers ~3× the industry span while talking with customers more, not less
CSR~1 per $4M1 per $12–15MAI front desk answers instantly 24/7; humans take the conversations that need a human
HR1 per 50–75 employees1–2 totalThe onboarding factory — a checklist a supervisor can run end-to-end
Branch admin2–3 per branch≤1 per branchCollections, invoicing, and reporting run themselves
Finance staff5–8 at $100M~2Books built on clean, automated data — closing is review, not archaeology
M·5

Why the math protects the margin

Traditional $100MM contractorSFR at $100MM
Office-to-field ratio near 1:2 — 60–80 coordinators, schedulers, analysts, and admin on payrollOffice-to-field near 1:6 — those 60–80 roles are software, and were never hired
Every $1 of growth drags G&A with itSupport cost stays nearly flat as revenue grows — that's where the 25% EBITDA lives
~$250–300K revenue per employee$400K+ revenue per employee (with Texas scaling on subcontractor capacity)

The point of the margin: a company this profitable can pay its people at the top of the market, honor every warranty without flinching, and keep investing in the system — in that order. Margin is how the promises get kept.

FIX IT FOREVER. · ← Overview · Next: the horizons → · 2026-07-03